Did you know that there were nearly 2.6 million nonfatal work-related injuries in 2023? These can have countless causes, but negligence is one of the most common culprits, especially when operating heavy machinery.
Forklifts, in particular, can cause major injuries without the right precautions. When operating a forklift truck, it’s crucial to have proper safety measures in place.
In the guide below, we’ll examine some of the most important to keep in mind. Let’s explore what you should know.
1. Inspecting the Forklift Before Use
Before operating a forklift, a thorough inspection ensures it is in safe working condition. Look for any visible damage or signs of wear that could compromise functionality. Check the tires and brakes to avoid unexpected failures during operation.
Fluid levels, such as oil and coolant, should be topped off to meet safety standards. Paying attention to these details is a key part of effective forklift safety guidelines.
2. Understanding the Operating Controls
Operators need full knowledge of the forklift’s controls to manage it efficiently. Controls should respond smoothly, and any irregularities must be reported before use.
Familiarity with functions like lifting and steering prevents misuse. Regular practice with these controls sharpens forklift operating techniques, enhancing safety and precision. Always refer to the manufacturer’s manual for specific instructions on control operations.
3. Ensuring Proper Training and Certification
Operators must complete training programs designed for safe forklift usage. A valid forklift certification verifies the operator’s competence and reduces the risk of forklift accidents.
These programs provide hands-on practice and critical knowledge for handling different scenarios. Employers are responsible for ensuring operators are qualified to use the equipment safely. Continuous updates to training help address new safety standards and equipment features for forklifts.
4. Using Protective Gear and Equipment
Operators should wear safety gear, such as helmets and steel-toed boots, to minimize injury risks. High-visibility vests ensure others in the area can see the operator clearly. Securing the seatbelt is vital to protect against falls or tip-overs during operation.
Having access to appropriate protective equipment is an essential aspect of overall forklift safety. Prioritizing personal protection significantly lowers injury risks in hazardous environments.
5. Checking the Surrounding Environment
A clear operating space reduces the likelihood of collisions or accidents. Watch for:
- Obstacles
- Uneven surfaces
- Areas with poor visibility
Inspecting the work zone for overhead obstructions or slippery patches is a critical precaution. Informing nearby workers about ongoing operations adds an extra layer of safety. Always plan routes in advance to avoid unexpected hazards.
6. Maintaining a Safe Speed
Forklifts should be driven at speeds suitable for the environment and load. Rapid acceleration or sharp turns increase the risk of losing control.
Operators must slow down when navigating tight spaces or near pedestrian areas. Adhering to safe speeds is a foundational principle of forklift operating techniques. Avoid rushing, even during busy shifts, to maintain operational control.
7. Properly Loading and Balancing Cargo
Incorrectly balanced loads can cause the forklift to tip or drop the cargo. Operators should always check the load’s weight and secure it properly before lifting. The center of gravity should remain stable to prevent instability.
Forklift training emphasizes the importance of proper loading to maintain safety. Regularly inspect forks and other attachments for signs of wear to ensure they function correctly.
8. Operating on Stable Surfaces
Working on smooth and stable ground is essential for safe forklift operation. Uneven terrain increases the risk of tip-overs or losing control of the load. Operators should avoid:
- Potholes
- Loose gravel
- Wet surfaces
If working on a slope, always move cautiously and maintain control. A focus on stability helps prevent accidents and ensures seamless operation.
9. Avoiding Hazardous Areas
Operators should steer clear of zones with:
- High pedestrian traffic
- Hazardous chemicals
- Falling debris
Identifying and marking hazardous areas helps everyone stay aware of potential dangers. Forklift accidents often occur when operators fail to notice environmental risks.
Always use extra caution in poorly lit or noisy areas where hazards may be harder to detect. Keeping the work area organized reduces the likelihood of unexpected incidents.
10. Parking and Securing the Forklift
Forklifts should be parked on flat surfaces with the parking brake engaged. Lower the forks completely and turn off the engine to ensure it remains stationary.
Unauthorized access should be prevented by removing the keys after parking. Following these steps demonstrates responsible forklift operating techniques. Always check the surroundings to confirm the forklift is not blocking walkways or exits.
Handling Forklift Accidents
If an accident occurs, you’ll need to take quick action. Otherwise, you risk the situation becoming worse. Listed below are the key steps to take.
Providing Immediate Assistance
The first priority after a forklift accident is ensuring everyone involved is safe. Check for injuries and administer first aid if necessary, keeping safety equipment nearby.
Notify emergency services immediately if the injuries are severe or if medical attention is required. It’s crucial to remain calm and provide reassurance to those affected.
Documenting the Incident
Accurate records of the accident are essential for determining what happened. Gather details, including the location and any contributing factors like equipment malfunctions or environmental hazards.
Speaking with witnesses helps create a clearer picture of the events. Photos or videos of the scene provide valuable evidence for later review.
Communicating with Authorities and Management
After ensuring the immediate situation is stable, inform your supervisor or designated safety officer. Authorities, such as OSHA or workplace safety inspectors, may need to be notified depending on the severity of the incident.
Providing clear and factual information helps avoid misunderstandings during the reporting process. Cooperation with any investigations demonstrates a commitment to workplace safety.
Use Care When Operating a Forklift Truck
Taking proactive steps to ensure forklift safety can prevent accidents and protect everyone in the workplace. The info in this guide can help ensure you stay safe and prevent accidents when operating a forklift truck.
Superior Industrial Products delivers top-tier materials handling solutions, offering forklift sales, rentals, and training with a focus on reducing costs. Serving Nashville, Indianapolis, and Fort Worth, we’ve partnered with brands like Kodiak, Moffett, and Skyjack. You can get in touch with us today to learn more about how we can help.